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包崇玺, 曹阳, 易健宏, 彭元东, 柳学全, 方东, 王劲松, 何灵敏. 高密度铁基粉末冶金零件制备技术[J]. 粉末冶金技术, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 引用本文: 包崇玺, 曹阳, 易健宏, 彭元东, 柳学全, 方东, 王劲松, 何灵敏. 高密度铁基粉末冶金零件制备技术[J]. 粉末冶金技术, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 BAO Chong-xi, CAO Yang, YI Jian-hong, PENG Yuan-dong, LIU Xue-quan, FANG Dong, WANG Jin-song, HE Ling-min. Preparation processes of high density iron-based powder metallurgy parts[J]. Powder Metallurgy Technology, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 Citation: BAO Chong-xi, CAO Yang, YI Jian-hong, PENG Yuan-dong, LIU Xue-quan, FANG Dong, WANG Jin-song, HE Ling-min. Preparation processes of high density iron-based powder metallurgy parts[J]. Powder Metallurgy Technology , 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 包崇玺, 曹阳, 易健宏, 彭元东, 柳学全, 方东, 王劲松, 何灵敏. 高密度铁基粉末冶金零件制备技术[J]. 粉末冶金技术, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 引用本文: 包崇玺, 曹阳, 易健宏, 彭元东, 柳学全, 方东, 王劲松, 何灵敏. 高密度铁基粉末冶金零件制备技术[J]. 粉末冶金技术, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 BAO Chong-xi, CAO Yang, YI Jian-hong, PENG Yuan-dong, LIU Xue-quan, FANG Dong, WANG Jin-song, HE Ling-min. Preparation processes of high density iron-based powder metallurgy parts[J]. Powder Metallurgy Technology, 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 Citation: BAO Chong-xi, CAO Yang, YI Jian-hong, PENG Yuan-dong, LIU Xue-quan, FANG Dong, WANG Jin-song, HE Ling-min. Preparation processes of high density iron-based powder metallurgy parts[J]. Powder Metallurgy Technology , 2022, 40(5): 458-464. doi: 10.19591/j.cnki.cn11-1974/tf.2022030001 介绍了东睦新材料集团股份有限公司已经使用的高密度铁基粉末冶金产品制造技术,包括温压成形、温模压制、复压复烧等,并讨论了这些技术的优缺点。所述高密度铁基粉末冶金零件制备技术虽可以提升粉末冶金零件的密度,强度也达到较高的水平,但是零件的精度及粗糙度等尚不能满足高端应用的要求,仍需进一步机加工。未来仍需提升粉末冶金模具的制造精度、粉末特性和工艺稳定性,开发低成本、高精度、高强度的烧结铁基零件制备技术。 温压成形 /  温模压制 /  复压复烧 /  熔渗 /  表面致密化 /  模壁润滑 / Abstract: The preparation technologies of high density iron based powder metallurgy products used in NBTM were introduced in this paper, including warm compaction, warm die compaction, double-pressing and double-sintering, and the advantages and disadvantages of these technologies were discussed. Although the preparation technologies described in this paper can improve the density and strength of powder metallurgy parts to a high level, the precision and roughness of the parts cannot meet the requirements of high-level applications, and the further machining is still needed. For the iron-based powder metallurgy parts, the precision of powder metallurgy die manufacturing, the powder characteristics, and the process stability are still needed to improve in the future, and the new sintered iron based parts preparation technology with low-cost, high-precision, and high-strength should be developed. Key words: warm compaction /  warm die compaction /  double-pressing and double-sintering /  infiltration /  surface densification /  die wall lubrication /  powder forging  Han F L. Die wall lubrication and warm compaction: New manufacturing technology of high density and high strength powder metallurgy parts. Adv Mater Ind , 2007(1): 59 doi: 10.3969/j.issn.1008-892X.2007.01.021

韩凤麟. 模壁润滑与温压技术—高密度与高强度粉末冶金零件制造新工艺. 新材料产业, 2007(1): 59 doi: 10.3969/j.issn.1008-892X.2007.01.021 Li Y Y, Xiao Z Y, Chen W P, et al. Progress in high density powder metallurgy forming technology. Mater Sci Eng Powder Metall , 2005, 10(1): 1 doi: 10.3969/j.issn.1673-0224.2005.01.001

李元元, 肖志瑜, 陈维平, 等. 粉末冶金高致密化成形技术的新进展. 粉末冶金材料科学与工程, 2005, 10(1): 1 doi: 10.3969/j.issn.1673-0224.2005.01.001 Falleur G, Shah S, Hanejko F, et al. Production of high density PM automotive components utilizing advanced warm die compaction technology. Han F L Transl. Powder Metall Technol , 2017, 35(1): 73

Falleur G, Shah S, Hanejko F, 等. 用先进的温模压制工艺生产高密度汽车零件. 韩凤麟 译. 粉末冶金技术, 2017, 35(1): 73 Huang P Y. Theory of Powder Metallurgy . Beijing: Metallurgical Industry Press, 1997: 377

黄培云. 粉末冶金原理. 北京: 冶金工业出版社, 1997: 377 Linkon T M, Infiltration of iron powder compacts. Met Powder Rep , 1992, 47(2): 28 Zhao Y, Peng J G, Chen D, et al. Research progress on the selective surface densification of iron-based materials, Powder Metall Technol , 2017, 35(6): 469

赵妍, 彭景光, 陈迪, 等. 选择表面致密化铁基材料的研究进展. 粉末冶金技术, 2017, 35(6): 469 Klocke F, Schroder T, Kauffmann P. Fundamental study of surface densification of PM gears by rolling using FE analysis. Prod Eng , 2007, 1(2): 113 doi: 10.1007/s11740-007-0006-z Bengtsson S, Fordén L, Bergström M, et al. Surface densification of helical and spur gears. Qi J Z Transl. Powder Metall Technol , 2009, 27(1): 67

Bengtsson S, Fordén L, Bergström M, 等. 螺旋齿轮与正齿轮的表面致密化. 亓家钟 译. 粉末冶金技术, 2009, 27(1): 67 Bao C X, Cai L S, Zhan X J. A Preparation Method of Powder Metallurgy Hammer : China Patent, 201510393716.7. 2015-10-14

包崇玺, 蔡立山, 詹学救. 一种粉末冶金打击块的制备方法: 中国专利, 201510393716.7. 2015-10-14 Bao C X, Wang J S. A Manufacturing Method of Iron-based Powder Metallurgy Parts : China Patent, 201310353629. X. 2015-02-25

包崇玺, 王劲松. 一种铁基粉末冶金零件的制造方法: 中国专利, 201310353629. X. 2015-02-25 Adachi K, Fujiki A. Effect of electrostatic charged state on die-wall lubrication for powder metallurgy. J Jpn Soc Powder Powder Metall , 2016, 63(3): 93 doi: 10.2497/jjspm.63.93 Ueda K, Machida T, Iwakiri M, et al. Optimization of die-wall lubrication compacting method of iron powder and static/kinetic friction analysis of ejection behavior. J Jpn Soc Powder Powder Metall , 2001, 48(10): 907 doi: 10.2497/jjspm.48.907 Dos Santos D T, Zadra M, Girardini L, et al. Influence of die wall lubrication on tensile properties of high temperature sintered and sinterhardened low alloy steely. Powder Metall , 2020, 63(4): 268 doi: 10.1080/00325899.2020.1802895 Ball W G, Hibner P F, Winger F W, et al. A new die wall lubrication system. Int J Powder Metall , 1997, 33(1): 23 Tajima S, Hattori T, Kondoh M, et al. Properties of high density magnetic composite (HDMC) by warm compaction using die wall lubrication. Mater Trans , 2004, 45(6): 1891 doi: 10.2320/matertrans.45.1891